CAPA Management and how to structure this

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ISO14001 ISO45001 iso9001:2015 NCR
CAPA

Corrective and preventive actions (CAPA) have been subject to changes the last years due to some modifications to several standards. These recent changes made a lot of companies choose to get rid of the preventive actions. Regardless of the changes, the struggles of managing these tasks is still present. There are still multiple actions pending per employee, regardless of the wording.

Origin of the Task

The different tasks can originate from a number of different sources. Activities like a management walk, incident, customer complaint or an audit. These tasks are then stored in Excel documents or similar, which leads to long lists of actions with different due dates and statuses. Tracking the origin of the task is not only crucial for analyzing the data, but also to track the progress. One incident can hold multiple tasks, these origins show exactly which tasks need to be done to finish the incident report.

Manage the Sheet

The Excel doc that holds all the tasks (CAPA) quickly holds hundreds of records. To organize the data, multiple tabs get introduced and more columns are added to allow better shifting of data. The concept behind this Excel document is that every employee checks his/her tasks in the document and changes the data when something has been done. This sounds great in theory, but it is not so good in practice.

Some things that happen to the file are:
● Employees don’t close the file and therefore “keep it occupied”.
● People start to add a bunch of fields to keep in the data or don’t know where to store it.
● Employees cannot find the document.

The list is pretty long, which is why this method breaks pretty quickly when you some employees. In order to solve this, companies make the Quality Manager responsible for managing the list. This method is undoable and requires a lot of time and effort.

Automate CAPA

Picking a proper solution for managing the tasks will give instant structure. The employees will not be able to change the sheet whenever they see fit. Everyone will get notified when tasks are due and they can access it from anywhere in the world. The integration with other parts of the management system makes it very easy to track why a certain task was started. This makes task management on certain incidents fairly easy because it is simple to filter which tasks are pending on the incident.

Tasks management is a crucial part of the improvement plan. Make sure you structure this properly in order to keep track of the improvement plan in the best way possible.

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